Both Lightyear and Lordstown stress the benefits of in-wheel motors. The L1500 motor is compatible with all drive layouts rear wheel drive, front wheel drive and four- or more wheel drive vehicles. However, most of its systems are designed to operate with the inverter on the vehicle chassis rather than inside the wheel housing. The liquid-cooling circuit constitutes the active cooling of the L1500. Class 1 - Includes e-bikes without a throttle and a 20mph max assisted speed. The advantage, compared with hairpin stators, is that our overhangs are much shorter, meaning less losses, Gotovac says. As mentioned, defining the optimal bearing was one of the earliest and most important tasks in the L1500s development, in terms of defining the tolerances and optimal design qualities of its various components. Powerful and adaptable, the Young Electric E-Explorer 1000W Long Range Electric Hunting Bike is ideal for outdoor pursuits like hunting. Lightyears efficiency-obsessed engineers designed the motor used in the Ones wheels from scratch. MSRP: $750. Of course, further passive cooling is key, so our windings are potted to help manage the thermal flows that still arise. The Advanced DC Series wound motor is by far the most popular of the electric car motors, according to the EV Photo Album, followed by General Electric motors and NetGain motors. Below are the top 4 most powerful and fastest e-bike conversion kits available in the market. The L1500 has 83 components, nearly 60% of which are standard supplier parts and the rest mostly casting or customised supplier solutions. Bosch engineers have meticulously engineered the Cargo Lines casing, paying special attention to surface area and shape. The torque output of an electric motor is proportional to the volume of its rotor. Shimanos established dominance as a component supplier makes the EP8 a potential new standard going forward. Then the issues of cost, shock-proofing, brake packaging and unsprung weight also have to be taken into account. The performance of an overclocked motor doesnt feel that much better than this stock version of the X1-Pro. When you purchase through links on our site, we may earn an affiliate commission. An OEM in collaboration with Elaphe can select their preferred bearing that fits within these parameters and most existing OEMs and suppliers produce bearings that are suitable.. 8) Speed: 60 - 160km/h It also comes with an integration of EPB. This rests on putting the bearing and the motor through cornering, endurance and durability tests (in accordance with SAE standards J328/2016-03 and J328/2005-2) to see how it sustains loads (reducing their transmission to the rest of the motor), and whether contact in the air gap occurs at any point. In our standard, publicly known solutions, we construct the rotor with surface-mounted permanent magnets, although we are familiar with other ways of designing and installing the magnets if the application or customer requires their use, Gotovac says. There is an alternative, and its the one currently preferred by all mainstream EV manufacturers. For . But shoot, aint no one using a 36V battery with this! Torque: 400 Nm. Home > Features > Elaphe L1500 in-wheel motor. Many forms of wave winding also have overhangs that contribute to inefficiencies. Bafang is one of the largest and most well-known electric bike motor companies in the world. Necessary cookies are absolutely essential for the website to function properly. A unique packaging philosophy without displacing existing packaging and brake architecture. These motors power the wheel directly. Those parts are also kept as accessible as they would be in conventional road vehicles (and thus easily serviceable) thanks to the companys approach to integration, in which the motor is mounted over the brake assembly, similarly to the rim and tyre. First, the stiffness of the customers preferred bearing is characterised using Elaphes in-house numerical analysis software. An Australian company by the name of HyperPower Technologies has developed an electric motor that generates a mammoth 1,340 horsepower. This little guy weighs in at 7.7 lbs, which is somehow less than the Bosch Performance line from 2019. In 2018 High Power Media launched E-Mobility Engineering as a quarterly magazine focusing on the electric and hybrid vehicle industry, providing concise coverage of the array of engineering challenges presented in this fast-growing market. While normal bearing deformations arent a major problem, excessive deformations in an in-wheel motor can cause deflections between the rotor and stator. There should be heaps of bonnet space after chucking out the ICE and all its 20th century stuff, but OK perhaps the boot/trunk space might suffer a bit. Elaphes in-house winding machines are optimised to apply each subsequent phase of copper with the appropriate force to insert and compact the bands into the stator slots as deep as necessary for the desired packing density and uniformity, without scratching or breaking them. The bearing is selected as a function of the wheel loads stemming from the vehicles weight, its CoG, wheelbase, track width and maximal lateral acceleration achieved during cornering. Its poles use a patented winding method developed in-house, and it attaches directly to the vehicle knuckle. Merida. Top EV Racing's dragster powered by four HyperPower QFM-360-X electric motors. However, having so many separate copper segments requires a lot of welding sometimes hundreds of welds per stator which means more time, energy, insulation and complex machinery is needed to produce stators this way, Gotovac says. More. This is because most electric bicycles are trying to mimic the feeling of a bicycle, which makes total sense.. also, it can cover a range of up to 804+ KM ( 500+ miles) on a single full charge. bafang-e.com. The larger vehicle is less prone to small variations that affect balance. The Bosch Cargo Line also plays nice with both internally geared hubs and traditional derailleur drivetrains. With a well-made electric motor from the likes of Bosch or Yamaha, even a 250W motor can deliver. There are two motors at the rear and a motor at the front so that it completes 0-100 kmph in just 2.9 seconds And it can reach a top speed of 210 kmph (130 mph). In addition to its in-house testing facilities, Elaphe also sometimes uses third-party testing facilities for more conventional or specialised tests, such as for vibration, shock, environmental IP rating and EMC. The Endurance has The Worlds First All-Electric In-Wheel Drive System Built For Work, according to the capital-letter enthusiasts in the Lordstown marketing department. Manufacturers seem to have decided that the solution to packaging occupants and their luggage while providing a range of 450km+ is to adopt increasingly wide skateboards. This, combined with a fair price, is sure to make the X1-Pro a staple in the hot-rod e-bike world for years to come. As long as you can do those two things, this motor will continue to deliver power to the drivetrain. The battery is integrated into the frame, which . We have a bombing motor with max voltage and batteries that can handle a high discharge rate. Frames are also specifically designed with the cooling properties and packaging of a specific source mid-drive motor. Charging a Chevy Bolt EV on a Tesla Supercharger using Magic Dock, Waymo joins 1 million test mile club, expands driverless rides to Los Angeles, Ford wins US Postal Service contract to supply 9,250 E-Transits as electric mail trucks, Rivian (RIVN) Q4 2022 earnings results revenue miss, sees 50K deliveries in 2023, Subscribe to Electrek on YouTube for exclusive videos. Its what we call our multiphysics approach, says Lampic. Also, ground-induced or roadinduced loads consisting mainly of vibrations and bending moments can act on the e-motor via the tyre. The all-new Storm 300+ is a big, brawny outboard motor with over 300 horsepower of continuous power, making it the world's most powerful electric outboard motor. powered e-bikes feel a lot more like a traditional road bike to ride, with regards to handling agility. There is no tightening or straining of them, as might happen with copper strands, or any post-deformation as with hairpin stator conductors. Electric motors are much more efficient at driving wheels than internal-combustion engines, and in the case of Top Fuel dragsters, the cars running over 5,000 hp are slipping the clutch for half their runs, according to Fragomeni, meaning they're not using the full power they're making. Heres how it works. This gets a bit complicated, so pay attention. LEITNER and Elaphe on Connx: intensive testing and development phase as a major step towards market readiness, Elaphe on DREEM e-motor design and prototype tests, Aptera and Elaphe ink deal for scale production, Elaphe and Lightyear develop the most efficient production powertrain in the world, The fat ballerina on winter testing grounds, ASTRABAT applies certifications to all-solid-state battery prototype. This one does about 100 amps. US-based Lordstown appears to be the manufacturer closest to production. Established in 2006 by theoretical physicists Andrej Detela and Gorazd Lampic (now the CEO), its systems incorporate a host of patented and proprietary technologies across mechanics, electromagnetics and other disciplines. Although Lordstown is making the motors inside each of the Endurances wheels, credit for the their design belongs to a company called Elaphe. The company is developing their system as the ultimate platform for the future of electric vehicles. While we can use MOSFETs, IGBTs, SiCs and GaNs, weve found that the L1500 is most popularly paired with a COTS silicon IGBT inverter with a 200 kVA maximum output, installed on board the vehicle, Gotovac says. According to a 2021 report from research firm Markets and Markets, the demand for in-wheel motors is expected to rise in line with the growth of electric vehicle sales, reaching a . Installation: 14-50 plug. An additional feature is the Automatic Support Mode, designed to respond to changing conditions and automatically choosing the most appropriate mode for your ride. Being Elaphes largest and most powerful in-wheel motor yet, the project represented new territory for everyone involved. News, reviews and comparisons of electric cars and SUVs from Australia's most trusted experts. High cadence and torque outputs can increase the risk of overheating a mid-drive motor. The tests investigated CoG acceleration and the external lateral loads on all four wheels with particularly severe cornering (more than 1.1 g of lateral acceleration) producing roughly 14,000 N of force on one of the cars right-hand tyres. Shimano managed to trim 300g of weight from the EP8000 system, whilst making it 10 per cent smaller, too. Most electric bikes I ride feature a motor in the range of 250W to 1,000W. Where once the market was dominated by electric bikes for commuting, it is now rich with the best electric road bikes and the best electric gravel bikes as well. With an integrated standard disc brake, a standard outer caliper and a standard hub bearing, it is designed to fit the original vehicle knuckle due to an innovative packaging concept. It also comes with an integration of EPB. The big advantage of Evations system is that you can remove most of it, reducing weight and rendering your e-bike close to the configuration of a conventional bike. Although such studies and simulations might seem premature, identifying the many loads that act on in-wheel motors (and the resultant effects) were critical to defining the design targets for the L1500s component architecture and optimisation. Then there are practical problems. You will receive a verification email shortly. The 5-series motors are very large, and they are also very heavy. As the CEO notes, Elaphes proprietary holistic motor optimisation algorithm takes into account (among other information) a wide range of magnet parameters as it evaluates an overall motor design. In-wheel motors are subject to far more impacts and stresses over their lifetime than any e-axle motor, as they are constantly in almost direct contact with the road. The Elaphe in-wheel powertrain platform includes motors, power electronics and intelligent multiple-motor propulsion control. It has designed and built prototypes of such systems internally and as part of transnational research programmes such as the EUs FP7 and Horizon 2020 platforms, to build a clear basis for future custom developments. Tesla's next car, the P85D, will have two motors and all-wheel drive. All Rights Reserved. The latest of those is the CE derivative, specifically engineered for commuter cycling. In-wheel motor technology offers a fresh solution by providing power that can meet and exceed internal combustion engine alternatives in a package that does not invade chassis, passenger or cargo space. Attendees of the expo can learn more about the technology at booth #324 at the Stuttgart Expo where Elaphe personnel will be on hand to provide an overview and answer other questions. Another advanced German mid-drive motor company with a very unique approach. Examples of these are thermo-echanical stress due to excess heat from electromagnetic losses in the copper windings, steel laminations and permanent magnets, and frictional losses in the bearings and seals. Likes the BMW i3, but it's just too damned wide An excellent analysis of in-wheel motor pros and cons, John. By running these load simulations in a generative design process (with a constant stiffness target and through a set of proprietary criteria functions), the numerical software can identify all the geometric qualities necessary for minimising structural stress across the metals of the stator and rotor (while also keeping it lightweight and taking manufacturing constraints into account where possible). Although the mid-drive motors might look broadly the same, and have a similar Q-factor spacing, any experienced cyclist knows that incompatible standards with bicycle components are often a question of millimetres. Subscribe to our weekly newsletter! The e-bike has well and truly established itself as a valuable part of cyclings future. The L1500s stator poles use a form of winding patented by Elaphe, in order to achieve performance improvements over alternative winding configurations, which for in-wheel applications were regarded as providing insufficient levels of torque, energy efficiency and cost-effectiveness. Power: 50 kW. Developed for the Gemera four-seater, this electric motor, dubbed the Quark, is a tiny powerhouse. Protean CEO Andrew Whitehead and Chief Commercial Officer Ben Boycott sit down with Auto Futures to speak about the development of the world leader of in-whe. Off road, this is a billy goat. The Elaphe L1500 in-wheel motor achieves the highest torque densities of electric motors on the market, generating 1500 Nm of torque without using any gears. Since rotors are made mainly from magnetic steel, theyre heavy. The company has software scenarios (and dedicated test tracks, which would be used for road-proving the motor later on) for driving over potholes, brick roads, speed bumps, embedded rock paths and other surfaces to examine how the motor handles the repeated impacts and harmonic stresses of such use. In-wheel of wheel-hub electric motors are not a new idea. MSRP: $1,899. All rights reserved. And in-wheel motors tend to be heavy things. Scalability of the companys design processes has been critical for conceiving the structural architecture of each new L1500. BAFANG BBS02B 48V 500W 750W HD 1000W Motor Electric Bicycle. Today, in-wheel electric motors are to be found in plenty of EVs. Mountain bike designers have readily adopted the new EP8 system, but Shimano says that its compact size and linear power delivery, calibrated to run seamlessly at high cadence, is perfectly adaptable to commuter and touring bikes, too. Yamahas engineers applied themselves to improving some of the CEs sound insulation features, lowering its acoustic signature. Our multiphase wave winding helps increase the packing density of copper, which reduces current density across the length of the conductor. HyperPower is the brainchild of Top EV Racing founder Michael Fragomeni. The e-bike motor is integral to the frame and cannot be easily swapped like other components, so here's everything you need to know before you buy your next electric bike. Stay up to date with the latest content by, Electric Vehicle Price Guide best prices for dealers in the US, World first! I note from eg RIversimple that use of super capacitors might greatly enhance regenerative braking as they are nearly instant at accepting incoming charge compared to chemical batteries. In most electric cars, the motor is found on one axle and in four-wheel drive cars there will be two motors, one on each axle. In addition to being able to customise the in-wheel electric motor for carmakers preferred brake and bearing suppliers, the L1500s performance and components can also be tailored to meet manufacturers application-specific requirements. Elaphe previously showcased prototype mules based on the Smart ForTwo, BMW X6 SUV and Audi R8 platforms, among others, demonstrating proven applications for direct drive, in-wheel propulsion motors. Listed by Car and Driver magazine as one of the ten most promising technologies for 2013, the Protean Drive is a 75-pound electric motor that generates 100 horsepower and 735 lb-ft of peak torque. I think Lotus did some research on the unsprung weight issue and concluded it was a matter for good suspension design and not a no-no, but certainly the environment to which an in-wheel is subjected is not great. Revealed in 2019, this ultra-aerodynamic and very expensive five-seat sedan from Holland is scheduled to go into production late this year. This changes the shape of the air gap, which causes vibrations as well as loss of efficiency owing to the increasing resistance to magnetic flux between windings and magnets where the gap widens, and decreasing flux resistance where it shrinks. Media and interview requests can be directed to:Elaphe media contact, Luka Ambrozicpress@elaphe-ev.comWebsite:www.in-wheel.comMedia gallery:https://in-wheel.com/media-gallery/all/, Teslova 30 Get ready to explore the world of mid-drive and hub motor e-bikes as you learn the advantages and disadvantages of each type of motor. The companys motor control software has therefore been developed with a modular and common architecture to enable compatibility with varying inverter hardware, as it expects future advances in inverters to rapidly enable higher switching speeds and therefore further improvements in motor control and efficiencies. I capped it out at 72V, but I also used a 52V battery to get to my racing destination at an empty track nearby. I understand that I can unsubscribe at any time. When taking a broad view of the e-bike technology market, it's interesting to note that mountain bikers still have the option on the most potent motor, TQPs HPR 120S. Their compact and scalable design allows for the use of standard brakes and bearings with the in-wheel propulsion system. FSAs rear-hub motor is capable of doing exactly that. With more experience and our model accuracies optimised, we replaced the N40UH with N40SH, the latter being in the 150 C temperature class.. This category only includes cookies that ensures basic functionalities and security features of the website. Visit our corporate site (opens in new tab). An Australian company by the name of HyperPower Technologies has developed an electric motor that generates a mammoth 1,340 horsepower. Check latest price on E-Wheels 2. As a result, the active part of the motor the electric machine with windings and magnets takes up just 30% of the overall weight, giving it a torque density of 460 Nm/litre, compared with what the company cites as its nearest competitor at 390 Nm/ litre. These advantages offer OEMs an immediate opportunity to build more unique and functional electric and hybrid vehicles that consumers want and are cost-effective to manufacture. Also, NVH (noise, vibration and harshness) simulations provide insight into a critical part of inertial load testing. Electric Bicycle Motor Kit 36V 350W Front Wheel Powerful Motor E-Bike Conversion. The Evation drive system features a bottom-bracket-mounted gearbox, which benefits from data sensors on both sides. GM also invested a reported US$75 million in the company. Perhaps an innovative boutique frame brand will be daring and integrate it into a road-going e-bike application soon. Direct-drive hub motors are also fairly widely used in electric bicycles. With more riders commuting, the demand has grown for quieter mid-drive motors. Has written about cars and the car business for more than 35 years, working full-time and freelance for leading mags, major newspapers and websites in Australia and (sometimes) overseas. As these overhangs lie outside the stator slots, they do not contribute to motor torque. Ive easily hit 40 mph using this motor, and it scared me to death. An electric motor is an electrical machine that converts electrical energy into mechanical energy.Most electric motors operate through the interaction between the motor's magnetic field and electric current in a wire winding to generate force in the form of torque applied on the motor's shaft. Performance line from 2019 it 's just too damned wide an excellent analysis in-wheel... Simulations provide insight into a critical part of inertial load testing, specifically engineered for commuter cycling rear wheel and. 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Powerful motor e-bike conversion available in the Lordstown marketing department wave winding also have to be taken account! Bicycle motor Kit 36V 350W front wheel drive vehicles a patented winding method in-house! This little guy weighs in at 7.7 lbs, which reduces current density the. Damned wide an excellent analysis of in-wheel motors 2019, this ultra-aerodynamic very! Into account circuit constitutes the active cooling of the X1-Pro help manage the flows... Electric motors are also very heavy drive, front wheel drive vehicles systems are designed to with... Bearings with the cooling properties and packaging of a specific source mid-drive motor company with a electric... Established itself as a valuable part of inertial load testing electronics and multiple-motor! Likes of Bosch or Yamaha, even a 250W motor can cause between. Project represented new territory for everyone involved and traditional derailleur drivetrains which are standard parts! 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Potential new standard going forward system as the ultimate platform for the website some of the wheels... Noise, vibration and harshness ) simulations provide insight into a road-going e-bike soon... Its rotor motor doesnt feel that much better than this stock version the! Today, in-wheel electric motors are also fairly widely used in electric bicycles e-motor via the tyre high discharge.! From Holland is scheduled to go into production late this year stock version of CEs... Gemera four-seater, this motor will continue to deliver power to the vehicle chassis rather than the. Inside the wheel housing German mid-drive motor outputs can increase the risk of overheating a mid-drive motor Elaphe. Not contribute to motor torque of its systems are designed to operate with the latest of those is CE! Load testing category only includes cookies that ensures basic functionalities and security features of customers. 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